A cikin 'yan shekarun da suka gabata, manyan masana'antun masana'antu na duniya da masu amfani da marufi na gilashin suna neman raguwa sosai a cikin sawun carbon na kayan marufi, bayan megatrend na rage amfani da robobi da rage gurbatar muhalli.Na dogon lokaci, aikin samar da ƙarshen zafi shine isar da kwalabe da yawa kamar yadda zai yiwu a cikin tanderun da aka kashe, ba tare da damuwa sosai ga ingancin samfurin ba, wanda ya fi damuwa da ƙarshen sanyi.Kamar duniyoyi daban-daban guda biyu, ƙarshen zafi da sanyi gaba ɗaya sun rabu da tanderun da ke rufewa azaman layin rarrabawa.Don haka, a cikin matsalolin ingantattun matsalolin, da wuya a sami wata hanyar sadarwa mai inganci kuma mai inganci ko ra'ayi daga ƙarshen sanyi zuwa ƙarshen zafi;ko kuma akwai sadarwa ko ra'ayi, amma tasirin sadarwar bai yi yawa ba saboda jinkirin lokacin murhun wutar lantarki.Don haka, don tabbatar da cewa an ciyar da samfuran masu inganci a cikin injin cikawa, a cikin yanki mai sanyi ko kuma kula da ingancin ma'ajiyar, za a sami tiren da mai amfani ya dawo da su ko buƙatar dawo da su.
Sabili da haka, yana da mahimmanci musamman don magance matsalolin ingancin samfur a cikin lokaci a ƙarshen zafi, taimakawa kayan aikin gyare-gyaren haɓaka saurin injin, cimma kwalaben gilashi masu nauyi, da rage iskar carbon.
Don taimakawa masana'antar gilashin cimma wannan burin, kamfanin XPAR daga Netherlands yana aiki don haɓaka ƙarin na'urori masu auna firikwensin da tsarin, waɗanda aka yi amfani da su zuwa ƙarshen ƙarshen kwalabe na gilashin da gwangwani, saboda bayanan da na'urori masu aunawa ke watsawa. yana da daidaito da inganci.Ya fi isar da hannu!
Akwai abubuwa da yawa masu tsangwama a cikin tsarin gyare-gyaren da ke shafar tsarin masana'antar gilashi, kamar ingancin cullet, danko, zafin jiki, daidaiton gilashin, yanayin yanayi, tsufa da lalacewa na kayan shafa, har ma da mai, canje-canjen samarwa, dakatarwa / farawa. Tsarin naúrar ko kwalban na iya rinjayar tsarin.A hankali, kowane masana'anta gilashin yana neman haɗa waɗannan rikice-rikicen da ba a iya faɗi ba, kamar yanayin gob (nauyi, zafin jiki da siffa), ɗaukar gob (gudu, tsayi da matsayi na isowa), zazzabi (kore, mold, da sauransu) , punch/core , mutu) don rage girman tasiri akan gyare-gyare, don haka inganta ingancin kwalabe na gilashi.
Ingantacciyar ilimin halin gob, ɗorawa gob, zafin jiki da ingancin kwalabe shine tushen tushe don samar da kwalabe masu sauƙi, masu ƙarfi, marasa lahani da gwangwani a cikin saurin inji.An fara daga bayanan ainihin lokacin da na'urar firikwensin ya karɓa, ana amfani da ainihin bayanan samarwa don tantance ko za a sami kwalabe daga baya kuma na iya lahani, maimakon hukunce-hukuncen mutane daban-daban.
Wannan labarin zai mayar da hankali kan yadda amfani da na'urori masu auna firikwensin zafi zai iya taimakawa wajen samar da fitilun gilashi masu ƙarfi da kwalba tare da ƙananan ƙarancin lahani, yayin haɓaka saurin inji.
Wannan labarin zai mayar da hankali kan yadda amfani da na'urori masu auna firikwensin zafi zai iya taimakawa wajen samar da filaye masu ƙarfi, gilashin gilashi tare da ƙananan ƙarancin lahani, yayin da ake ƙara saurin inji.
1. Hot karshen dubawa da kuma aiwatar da saka idanu
Tare da firikwensin zafi don kwalban kuma yana iya dubawa, ana iya kawar da manyan lahani a kan zafi mai zafi.Amma na'urar firikwensin zafi don kwalabe kuma mai iya dubawa bai kamata a yi amfani da shi kawai don duba ƙarshen zafi ba.Kamar kowace na'ura mai dubawa, mai zafi ko sanyi, babu wani firikwensin da zai iya bincika duk lahani yadda ya kamata, kuma haka yake ga na'urori masu zafi.Kuma tun da kowane kwalban da ba a iya yin amfani da shi ba ko kuma zai iya samar da ya riga ya ɓata lokacin samarwa da makamashi (kuma yana haifar da CO2), mayar da hankali da fa'idar na'urori masu zafi suna kan rigakafin lahani, ba kawai dubawa ta atomatik na samfurori marasa lahani ba.
Babban manufar binciken kwalban tare da na'urori masu zafi mai zafi shine kawar da lahani mai mahimmanci da tattara bayanai da bayanai.Bugu da ƙari, ana iya bincika kwalabe ɗaya bisa ga buƙatun abokin ciniki, yana ba da kyakkyawan bayyani game da bayanan aikin naúrar, kowane gob ko mai daraja.Kawar da manyan lahani, ciki har da zafi-karshen zubewa da mannewa, yana tabbatar da cewa samfurori sun wuce ta hanyar zafi mai zafi da kayan aikin dubawa na sanyi.Ana iya amfani da bayanan aikin cavity na kowane naúra kuma ga kowane gob ko mai gudu don ingantaccen bincike na tushen tushen (ilimi, rigakafi) da matakan gyara gaggawa lokacin da matsaloli suka taso.Saurin gyaran gyare-gyare ta hanyar zafi mai zafi dangane da bayanin ainihin lokaci zai iya inganta ingantaccen samarwa kai tsaye, wanda shine tushen ingantaccen tsari na gyare-gyare.
2. Rage abubuwan tsoma baki
An san cewa yawancin abubuwan da ke shiga tsakani (ingancin cullet, danko, zafin jiki, daidaituwar gilashi, yanayin zafin jiki, lalacewa da lalacewa na kayan shafa, har ma da mai, canje-canjen samarwa, dakatarwa / farawa raka'a ko ƙirar kwalban) yana shafar fasahar masana'antar gilashi.Wadannan abubuwan tsangwama sune tushen dalilin bambancin tsari.Kuma mafi yawan abubuwan tsangwama ana aiwatar da tsarin gyare-gyare, yawancin lahani suna haifar da su.Wannan yana nuna cewa rage matakan da kuma yawan abubuwan da ke shiga tsakani za su yi nisa ga cimma burin samar da samfuran haske, masu ƙarfi, marasa lahani da sauri.
Misali, ƙarshen zafi gabaɗaya yana mai da hankali sosai kan mai.Lallai, mai yana ɗaya daga cikin manyan abubuwan da ke haifar da ɓarna a cikin tsarin samar da kwalban gilashi.
Akwai hanyoyi daban-daban da yawa don rage damuwa na tsari ta hanyar mai:
A. Manual man: Ƙirƙiri daidaitaccen tsari na SOP, saka idanu sosai akan tasirin kowane sake zagayowar mai don inganta mai;
B. Yi amfani da tsarin lubrication na atomatik maimakon man shafawa na hannu: Idan aka kwatanta da man fetur na hannu, mai ta atomatik zai iya tabbatar da daidaiton mitar mai da tasirin mai.
C. Rage yawan mai ta hanyar amfani da tsarin lubrication na atomatik: yayin da rage yawan mai, tabbatar da daidaiton tasirin mai.
Matsayin raguwa na tsangwama na tsari saboda mai yana cikin tsari na a
3. Jiyya yana haifar da tushen canjin tsari don sanya kauri na bangon gilashi ya fi dacewa
Yanzu, don jimre wa jujjuyawar tsarin samar da gilashin da ke haifar da rikice-rikicen da ke sama, masana'antun gilashi da yawa suna amfani da ƙarin ruwan gilashi don yin kwalabe.Don saduwa da ƙayyadaddun abokan ciniki tare da kauri na bango na 1mm kuma cimma ingantaccen samarwa mai dacewa, ƙayyadaddun ƙayyadaddun ƙirar bangon bangon yana fitowa daga 1.8mm (ƙananan yanayin busa bakin bakin) har ma fiye da 2.5mm (tsarin busawa da busa).
Manufar wannan karuwar kaurin bango shine don guje wa kwalabe marasa lahani.A cikin kwanakin farko, lokacin da masana'antar gilashin ba za su iya ƙididdige ƙarfin gilashin ba, wannan ƙaƙƙarfan kauri na bango ya biya diyya don bambance-bambancen tsari mai yawa (ko ƙananan matakan sarrafa tsarin gyare-gyaren) kuma masu masana'antun gilashin gilashin sun sami sauƙi kuma abokan ciniki sun yarda da su.
Amma sakamakon haka, kowace kwalbar tana da kaurin bango daban-daban.Ta hanyar tsarin saka idanu na firikwensin infrared akan ƙarshen zafi, zamu iya gani a fili cewa canje-canje a cikin tsarin gyare-gyare na iya haifar da canje-canje a cikin kauri na bangon kwalban (canji a rarraba gilashin).Kamar yadda aka nuna a cikin hoton da ke ƙasa, wannan rarraba gilashin ya kasu kashi biyu masu zuwa: rarrabawar gilashin a tsaye da kuma rarraba ta gefe. Daga nazarin kwalabe masu yawa da aka samar, ana iya ganin cewa rarraba gilashin yana canzawa kullum. , duka a tsaye da a kwance.Domin rage nauyin kwalbar da kuma hana lahani, ya kamata mu rage ko kauce wa waɗannan sauye-sauye.Sarrafa rarraba narkakken gilashin shine mabuɗin don samar da kwalabe da gwangwani masu sauƙi da ƙarfi a cikin sauri mafi girma, tare da ƙarancin lahani ko ma kusa da sifili.Sarrafa rarraba gilashin yana buƙatar ci gaba da saka idanu na kwalban kuma yana iya samarwa da auna aikin mai aiki bisa ga canje-canje a cikin rarraba gilashi.
4. Tattara da bincika bayanai: ƙirƙirar AI mai hankali
Yin amfani da ƙarin na'urori masu auna firikwensin zai tara bayanai da yawa.Haɗawa cikin hankali da nazarin wannan bayanan yana ba da ƙarin bayanai mafi kyau don sarrafa canje-canjen tsari yadda ya kamata.
Maƙasudin maƙasudi: don ƙirƙirar babban bayanan bayanan da ake samu a cikin tsarin samar da gilashi, ba da damar tsarin don rarrabawa da haɗa bayanan da ƙirƙirar ƙididdige ƙididdiga mafi inganci.Don haka, muna buƙatar zama ƙasa da ƙasa kuma mu fara daga ainihin bayanai.Misali, mun san cewa bayanan caji ko bayanan zafin jiki suna da alaƙa da bayanan kwalban, da zarar mun san wannan alaƙar, za mu iya sarrafa cajin da zafin jiki ta yadda za mu samar da kwalabe tare da ƙarancin motsi a cikin rarraba gilashin. ta yadda za a rage aibi.Hakanan, wasu bayanan sanyi-ƙarshen (kamar kumfa, tsagewa, da sauransu) kuma suna iya nuna canje-canjen tsari a fili.Yin amfani da wannan bayanan zai iya taimakawa wajen rage bambancin tsari ko da ba a lura da shi ba a ƙarshen zafi.
Sabili da haka, bayan bayanan bayanan ya rubuta waɗannan bayanan tsari, tsarin AI mai hankali zai iya samar da matakan gyara ta atomatik lokacin da tsarin firikwensin zafi ya gano lahani ko gano cewa ingancin bayanan ya wuce ƙimar ƙararrawa.5. Ƙirƙiri SOP na tushen firikwensin ko tsari mai sarrafa kansa
Da zarar an yi amfani da firikwensin, ya kamata mu tsara matakan samarwa daban-daban a kusa da bayanan da firikwensin ya bayar.Na'urori masu auna firikwensin na iya ganin ƙarin abubuwan haɓakawa na gaske, kuma bayanin da ake watsawa yana raguwa sosai kuma yana daidaitawa.Wannan yana da mahimmanci ga samarwa!
Na'urori masu auna firikwensin suna ci gaba da lura da matsayin gob (nauyi, zafin jiki, siffar), caji (gudun, tsayi, lokacin isowa, matsayi), zafin jiki (preg, mutu, naushi / ainihin, mutu) don saka idanu ingancin kwalban.Duk wani bambancin ingancin samfur yana da dalili.Da zarar an san dalilin, ana iya kafa daidaitattun hanyoyin aiki da amfani da su.Yin amfani da SOP yana sa samar da masana'anta cikin sauƙi.Mun san daga ra'ayoyin abokin ciniki cewa suna jin yana samun sauƙi don ɗaukar sabbin ma'aikata a ƙarshen zafi saboda na'urori masu auna firikwensin da SOPs.
Mahimmanci, yakamata a yi amfani da na'ura ta atomatik gwargwadon yuwuwar, musamman lokacin da ake ƙara yawan na'urorin na'ura (kamar saiti 12 na injin digo 4 inda mai aiki ba zai iya sarrafa ramuka 48 da kyau ba).A wannan yanayin, firikwensin yana lura, yana nazarin bayanai kuma yana yin gyare-gyare masu dacewa ta hanyar mayar da bayanan zuwa tsarin lokaci-da-jirgin ƙasa.Saboda ra'ayoyin yana aiki da kansa ta hanyar kwamfutar, ana iya daidaita shi a cikin millise seconds, wani abu ko da mafi kyawun masu aiki / masana ba za su taba iya yi ba.A cikin shekaru biyar da suka gabata, an sami rufaffiyar madauki (ƙarshen zafi) sarrafawa ta atomatik don sarrafa nauyin gob, tazarar kwalabe a kan na'ura mai ɗaukar hoto, zazzabi mai ƙira, bugun bugun zuciya da kuma rarraba gilashin a tsaye.Ana iya hasashen cewa za a sami ƙarin madaukai na sarrafawa nan gaba.Dangane da gwaninta na yanzu, ta yin amfani da madaukai masu sarrafawa daban-daban na iya haifar da sakamako masu kyau iri ɗaya, irin su rage yawan sauye-sauyen tsari, ƙananan bambancin rarraba gilashi da ƙananan lahani a cikin kwalabe na gilashi da kwalba.
Don cimma sha'awar samun sauƙi, ƙarfi, (kusan) mara lahani, mafi girma-gudu, da samar da yawan amfanin ƙasa, muna gabatar da wasu hanyoyi don cimma shi a cikin wannan labarin.A matsayinmu na memba na masana'antar kwantena gilashi, muna bin megatrend na rage filastik da gurɓataccen muhalli, kuma muna bin ƙayyadaddun buƙatun manyan wuraren shayarwa da sauran masu amfani da marufi don rage girman sawun carbon na masana'antar kayan marufi.Kuma ga kowane masana'anta gilashi, samar da kwalabe masu sauƙi, ƙarfi, (kusan) kwalabe marasa lahani, kuma a cikin saurin injin, na iya haifar da babban koma baya kan saka hannun jari yayin da rage fitar da iskar carbon.
Lokacin aikawa: Afrilu-19-2022